Patenti nshya ya Ever Ray ikemura ikibazo cyo gutunganya ubuso bwa PVC, kandi resin yoroshye ya UV ihindura ibidukikije mu nganda.

Mu ishami rinini ry’inganda za pulasitiki, polyvinyl chloride (PVC) ifite umwanya ukomeye kubera inyungu zayo ku giciro no gushonga. Ariko, ikoranabuhanga rya kera ryo gutunganya ubuso bwa PVC ryagiye rihura n’imbogamizi ebyiri zo kurengera ibidukikije no gukora neza - kwimuka kwa pulasitiki bituma PVC yoroshye isaza kandi igacika intege, irangi rishingiye ku binyabutabire ryangiza ibidukikije, kandi ubuso bukomeye bwa PVC ikomeye bugorana kugerwaho n’irangi rifatana cyane. Izi ngingo z’ububabare zirimo gukemurwa n’ikoranabuhanga rigezweho.

Ever Ray Environmental Material Co., Ltd. yazanye igisubizo cyiza mu nganda za PVC ifite patenti yayo iheruka "Uburyo bwo gukora resin ya vinyl ivurwa na UV ikoresheje microreactor" (CN 119264378 A). Iri koranabuhanga rikoresha igikoresho cya microreactor kugira ngo rigenzure neza uburyo bukomeye bwo gushyuha, kandi rigatunganya resin ya vinyl ivurwa na UV idafite ibara kandi ihamye mu gihe gito cyane, ibi bikaba bikemura ikibazo cyo gushyuha guterwa n'ubushyuhe bukabije mu buryo busanzwe.

1. Udushya mu ikoranabuhanga: gukora neza hakoreshejwe microreactor

Ishingiro ry'ikoranabuhanga rya Ever Ray rifite uburenganzira bwo gukora isuku riri mu gusana inzira yo gukora resin:

Impinduramatwara mu kugenzura ubushyuhe:

Mu buryo busanzwe bwo gukora resin, uburyo aside dibasic na epoxy resin bifungura uruziga bisohora ubushyuhe bwinshi, byoroshye cyane gutera ubushyuhe bwinshi mu gace (>200℃), bigatuma ibicuruzwa bihurirana kandi bigahinduka. Imiterere ya microchannel ya microreactor yo ku rwego rwa milimetero ituma reactants zigira ubushobozi bwo kuvanga no kohereza ubushyuhe neza mu masegonda make, kandi ikagenzura ihindagurika ry'ubushyuhe mu buryo buri muri ±1℃, bigakuraho burundu ikibazo cyo guhindagurika.

Iterambere mu mikorere:

Resin nshya ya vinyl ikoze muri UV ifite ubukana buke (bukwiriye gukoreshwa mu gusukura) ndetse n'ubukonje bwinshi (uburebure bw'aho iruhukiye > 200%), cyane cyane ko yarushijeho kuba myiza cyane na PVC yoroshye. Igerageza ryagaragaje ko ubukonje bwayo butagira imiyoboro nyuma y'impinduka nyinshi mu bushyuhe buri hagati ya -20℃ na 80℃, ibi bikaba bikemura ikibazo cy'impinduka zo gutwikira ziterwa no kwimuka kwa pulasitiki.

Iri terambere rishingiye ku kwegeranya cyane kwa Ever Ray mu bushakashatsi no mu iterambere. Iyi sosiyete ifite laboratwari ebyiri zo gukora no gusiga irangi rya UV, kandi yafatanyije kubaka ikigo cy’ubushakashatsi hagati y’inganda na kaminuza na Kaminuza ya Wuyi na Kaminuza y’imyuga na tekiniki ya Jiangmen. Itsinda ry’abahanga rifite uburambe bw’imyaka irenga 20 mu nganda. Ubu buhanga mu bushakashatsi no mu iterambere bugaragarira kandi mu bushobozi bwayo 28 bwo gukora patenti na sisitemu y’imikorere yuzuye ya DCS.

2. Imiterere y'ikoreshwa: imbaraga zuzuye kuva ku gisenge kugeza kuri 3C

Resin ya UV ya Ever Ray yinjiye mu bice bibiri by'ingenzi bya PVC, iteza imbere kuvugurura uburyo bwo kurengera ibidukikije:

Imiterere ya PVC yoroshye

Impinduramatwara y'ubutaka irabagirana:

Mu gukemura ikibazo cyo gushwanyagurika byoroshye ku ruhu rwo hasi rwa PVC n' "ibirenge bifunganye" biterwa no gusohoka kwa pulasitiki, Ever Ray yakoze resin ya polyurethane acrylate ikora imiterere y'urusobe rw'imirongo ihuza imirasire ya UV, ibuza pulasitiki kureremba mu gihe igumana ubushobozi bwo koroha kw'ubutaka. Nyuma yo gupimwa, ubushobozi bwo kwangirika kw'ubutaka bwavuwe bwiyongereyeho inshuro 5, kandi yemereye icyemezo cya EU EN 14372 kidahumanya.

Agakoresho k'insinga katangiza ibidukikije:

Insinga za PVC zisanzwe zikoresha plastike za phthalate, ibyo bikaba byateza ibyago byo kwangirika mu gihe cyo kubyara. Sisitemu ya Ever Ray epoxy acrylate isimbuza irangi rikozwe muri solvent kandi igakora urwego rwo kurinda rufite zeru V nyuma yo gushonga. Yakoreshejwe ku bikoresho by'insinga z'amakuru by'ibigo nka Hitachi na Foxconn.

Igice gikomeye cya PVC

Gusiga neza ibikoresho bifite ishusho yihariye:

Imiterere y'inzugi n'amadirishya bigomba kwita ku kurwanya ikirere ndetse n'ingaruka z'imitako. Resine ya acrylate yahinduwe mu itsinda ry'ibikoresho yakozwe na Ever Ray ishobora kuvurwa mu masegonda 3, aho gufatana kwayo kugera ku rwego rwa ISO 2409 rusanzwe rwa 0 n'igihe cyo kurwanya umunyu kirenga amasaha 2000, bifasha Conch Profiles kugera ku kwiyongera kwa 40% mu muvuduko w'umusaruro.

Inzu y'ikoranabuhanga ya 3C:

Ku bice byabumbwe nk'udusanduku twa telefoni zigendanwa na router, resin yayo yihariye ya polyester acrylate ikora neza binyuze mu buryo bwo gushushanya hakoreshejwe amashanyarazi, ifite ubukana bwa 3H n'ubudahangarwa bwo guhanagura alukolo inshuro zirenga 500, ikaba ibikoresho byemejwe na Huawei.

3. Ihuriro ry'inganda: kuva muri laboratwari kugeza ku imurikagurisha mpuzamahanga

Ibikorwa bishya bya Ever Ray birimo kwinjira vuba mu ruhererekane rw'inganda:

Kwagura ubushobozi:

Iyi kompanyi irimo kubaka uruganda rushya rwa metero kare 40.000 kandi izana sisitemu ya DCS ikoresha ubushyuhe buciriritse kugira ngo ihamye y’ibicuruzwa bigerweho 99.8%.

Kongerera imbaraga inganda:

Nk’umumurikagurisha uhoraho mu imurikagurisha mpuzamahanga ry’ubukorikori mu Bushinwa (kabati E3.D31), Ever Ray yerekanye resin ifite ubukana buke bwakorewe hasi ya PVC mu imurikagurisha ryo mu 2021, bikurura amasosiyete menshi yashyizwe ku rutonde kugera ku masoko y’ingenzi.

Inganda zikora ibikomoka ku bidukikije:

Binyuze muri sisitemu yo kwemeza ISO 14000, resin yayo ya UV ishobora kugabanya ikoreshwa ry'ibintu bihumanya ikirere mu gusiga PVC ku kigero cya 80%, kandi umurongo umwe w'umusaruro ushobora kugabanya imyuka ihumanya ikirere ya VOC ku kigero kirenga toni 50 ku mwaka.

4. Ibitekerezo by'ejo hazaza: Ibikoresho bishya bitera imbaraga mu nganda zirambye

Uko amategeko agenga ibidukikije ku isi agenda akara cyane (nk'amategeko agenga ikoreshwa rya pulasitiki muri EU REACH), iterambere ry'inganda za PVC riri hafi. Ever Ray yashyizeho icyerekezo bitatu by'ingenzi:

Ubushakashatsi n'iterambere rya resins zishingiye ku binyabuzima:

Gusimbuza monomer zishingiye kuri peteroli aside itaconic kugira ngo bigabanye ubwinshi bwa resins

Ibikoresho byo gucapa bya 3D:

Guteza imbere resins zikoresha PVC zipima urumuri kugira ngo zongere uburyo bwo gukora ibintu byihariye

Irangi ry'ubuhanga mu gusubiza:

Resine za Thermochromic/electrochromic zo gukoresha mu nyubako nziza

Kuva kuri microreactors muri laboratwari kugeza ku nganda zo gusiga irangi mu nganda mpuzamahanga, inkuru ya Ever Ray ishimangira ukuri kw'inganda: ibibazo bikomeye by'ibikoresho akenshi bibyara udushya twinshi duhungabanya ibintu. Iyo urumuri rw'ubururu rukonje rwa resin ya UV runyuze hejuru ya PVC, ntirumurikira gusa inzira yo kongera gukoresha pulasitiki, ahubwo runamurikira inzira y'impinduka mu nganda zigezweho zo mu Bushinwa zigana ku gaciro ko hejuru.

Ibikoresho bya Ever Ray bya resin ya UV ubu bikubiyemo ibintu bine by’ingenzi (polyurethane/epoxy/polyester/acrylates zidasanzwe), bitanga ibiro 20-200 by’ipaki byihariye. Kugira ngo umenye byinshi ku bijyanye n’ibipimo bya tekiniki n’imyanya yo kuyikoresha, sura urubuga rwemewe rw’ikigo cyangwa uhamagare umurongo wa tekiniki kuri 0750-3389775.